TPV

Intelligent Manufacturing

With its advanced automated production technology, TPV has built multiple intelligent production lines. Through the data acquisition and monitoring & control systems, all equipment’s data is being collected and monitored round the clock with big data analysis carried out simultaneously to ensure product quality is maintained. Our decades of experience in manufacturing of monitors and TVs for companies from various sectors has enabled us to maintain stable long-term relationships with some of the best-known TV and PC brands across the globe, serving as their trustworthy original design manufacturer (“ODM”).

TPV has already set the goal to become a leading global intelligent manufacturer in the display sector with its plan of "TPV Smart Manufacturing 2025" – implementing digital factories by 2024 followed by transforming them into smart factories by 2026. Through big data, AI, VR/AR, blockchain and other cutting-edge technologies, we aim to achieve intelligent mode of production combining both flexibility and customization, and to help make our products, equipment, management, and services ‘smarter’.

Smart Factory

Monitor Manufacturing

TV Manufacturing

‘TPV Smart Manufacturing 2025’ Plan

TPV’s smart factories are designed based on the ISA-95 framework. The production data is transferred from IOT / SCADA system of entity layer and access layer to MES system of execution layer, then integrated by ERP / PLM / SCM application of management layer, and at last analysed by BI / AI / cloud-based big data of decision layer. We plan to implement digital factories by 2024 and transform them into smart factories by 2026.

Automated Factories

TPV will equip its highly automated future factories with a large number of material handling robots and an intelligent storage system.

Lighthouse Production Lines

In collaboration with our suppliers, TPV's technical teams continue to lead the way in the innovation of equipment and production process, build automated lighthouse production lines, and rapidly promote well-developed new techniques to improve the manufacturing process of existing products.

OC auto screen-attaching

Using robots instead of manual labour, we achieve automated material handling and automated assembly lines, and improve manufacturing productivity. We always put quality of our products first by ensuring the accuracy of attaching the screens (a tolerance of 0.1mm) through 12 CCD camera-based accurate positioning.

OC side sealing machines

Cell side sealing machines, used for three side sealing of large-sized LCD panels, can operate on two platforms to save loading and unloading time. Three spray-heads spray glue at three sides simultaneously, which greatly improves the production efficiency. The visual positioning system is used to ensure the position accuracy of the sealing glue, the piezoelectric injection valve is used to ensure adequate supply of the glue, and the ED line light source is used to solidify the glue.

Curved OC auto attaching

Through digital transformation of the assembly process of LCM curved screens and the dynamic visual combination of robotic arms and industrial cameras, the LCD glasses and backlight modules can be identified flexibly and accurately. At the same time, the backlight modules are also being reshaped to achieve the accurate and swift integration of curved LCD glasses and curved backlights.
● The curvature can reach R1000mm (industry standard: R1500mm)
● The assembly accuracy can reach ± 0.2mm (industry standard: ± 0.4mm)

Auto end-of-line testing

A large database with a collection of information for different products is established, the product model number in SFIS system is obtained using the SN number, and the test spec of the product is obtained in SFIS and PLM system using the product model number. A pre-set programme tests the product, checks the results, sends the result (OK / fail) to the PLC system, and then promptly uploads and saves the test results to SFIS / MES system.

Monitor Manufacturing

TPV provides Original Design Manufacturing (ODM) service for a wide range of high-end and professional displays including gaming, graphic design, medical and commercial displays combined with intelligent solutions.

Our experienced design teams have been working closely with many of the world's leading brands, providing competitive display solutions that include products incorporating both aesthetic design and high quality as well as providing the service to efficiently manufactured the products. Our ability to customise our display solutions to meet the needs of customers from different sectors with varying business models makes us the ideal choice for ODM partner.

Gaming Monitor

PC Gaming Monitor

Size 24”~34”

Flat or Curved 1000R

High frame rate (>=100Hz)

Low response time (<=5ms)

Variable Refresh Rate (VRR)

High Dynamic Range (HDR)

RGB LED Lighting Effect

Console Gaming Monitor

Size 31.5”~65”

High frame rate (>=100Hz)

Low response time (<=5ms)

Variable Refresh Rate (VRR)

High Dynamic Range (HDR)

RGB LED Lighting Effect

Mobile Gaming Monitor

Size 15”~17”

USB-C/Micro HDMI

High frame rate (>=100Hz)

Touch panel option

Battery inside option

Commercial Display

LCD Digital Signage

Size 32”~86”

Aspect Ratio 16:9

Brightness 400/500/700nits

Support SDM or OPS

LCD Interactive White Board (IWB) and Conference Display

Size 43”~86”

Aspect Ratio 16:9

PCap or IRTouch Screen

Accessory: WPS, Stylus, WebCAM, Stand

LCD Video Wall

Size 55”~65”

Aspect Ratio 16:9

BtB 0.9/1.8/3.5mm

Brightness 500/700nits

Support Daisy chain

Support OPS

LED Video Wall

Indoor type P1.2~P3.9 mm

Brightness 800~3200nits

RGB LED Direct view

No bezel

Medical Monitor

DICOM (Digital Imaging and Communications in Medicine) Compliance

IEC/EN 60601-1 Safety Requirement

Antimicrobial Housing

Ergo Stand

VESA Mount

E-Paper Display

E-Reader

6”E Ink Panel

Resolution 1072x1448

Quad Core Processor 1.8GHz

Wi-Fi 2.4G/5G, BT5.0

3.5mm Ear Phone Jack

2000mah Battery

E-Note

13.3”E Ink Panel

Resolution 2200x1600

Quad core processor 1.8GHz

Wi-Fi 2.4G/5G, BT5.0

EMR Pen

Antibacterial case

4000mah Battery

E-Name Plate

7.3”E Ink Panel

Resolution 800x480

B/W/R/Y, 4 Color Display

AAA Dry Battery x2

BLE Wireless

E-Assistant App Casting

E-Door Sign/ Patient Care Sign

13.3”E Ink Panel

Resolution 1600x1200

B/W/R, 3 Color Display

LED Light Warning

Removable Battery

E-Signage

28”~42”E Ink Panel

Aspect Ratio 16:9/32:9/4:3

Monochrome/Colorful

Quad Core Processor

Open Frame Design

Removable Battery

TV Manufacturing

TPV provides Original Design Manufacturing (ODM) service for TVs that support all major digital TV broadcasting standards (ATSC/DVB/ISDB) and smart TV operating systems (Android/Roku/Fire TV/Linux) with a variety of display technologies (e.g. OLED, Mini LED and LCD backlight technology, etc.).

With our experienced global R&D and design teams, we are the preferred ODM partner of various renowned brands. We provide innovative and cost-competitive smart TV solutions that include products of highly aesthetic design and excellent picture and sound quality as well as efficient manufacturing capacity of the products and sales and after-sales services around the globe.